The "Kaizen Enterprises" is promoted by three qualified Engineers having vast cumulative experience of 26 years in the field of Hard facing, Metalizing of various components.
The organisation established in 1998.
|Name of Organisation||M/s Kaizen Enterprises|
|Year of Establishment||July1998|
"Kaizen" Stands for
A continuous improvement process designed for prolonging the life of all stationary and moving parts with the low heat input process. These products and processes help industries to
1) Reclaim worm / damaged components at a fraction of the cost of new components.
2) Prolong the working life of old as well as new components.
3) Reduce inventory-carrying cost and down time cost resulting in increased productivity and profitability.
"Kai" means "Change"and "Zen" means "For the better". Change for the better becomes an ongoing process when every person keeps making improvements (no matter how small) continuously.
KAIZEN STANDS FOR
1) Low heat input => Minimum distortion.
2) Extra strength for maximum safety .
3) Chemistry of metalizing and service life improves internal structure of protective coatings for maximum wear resistance.
4) Possible to apply even on contaminated metal.
5) Prevention of down time.
6) Low annual maintenance cost.
In the field of low temperature repairs and maintenance welding technology. Also in break down, preventive and protective maintenance welding accompanied by economical cost and saving analysis.
Services to carry out the jobs with great precision and accuracy so as to share your responsibility.
Services to carry out the job in actual 'CITU' condition without dismantling the system so as to save your cost on down time.
We also ensure quality with third party inspection.
We have a wide range of measuring instruments to carry out the jobs with great precision and accuracy.
|2||Dial Vernier||12"||2 nos.|
|3||Bore Dials (mm)||17 - 35
50 - 150
300 - 400
400 - 500
|4||Micrometers (mm)||0 - 50
50 - 150
100 - 150
150 - 200
200 - 250
250 - 300
300 - 400
400 - 500
500 - 600
|5||Dial Gauges||-||4 nos.|
|6||Dial Indicator||-||6 nos.|
|7||Temp. Measuring Device||-||2 nos.|
|8||Hardness Testing Machine||-||1 no.|
Thermal Spraying Machinery
|1||M.E.C. make SUPERJET 100 torch||4 nos.|
|2||L & T make EUTALLOY||1 no.|
|3||L & T make ROTOTEC gun||1 no.|
|1||Arc Welding Machine||1 no.|
|2||Mostek make TIG Welding Machine||1 no.|
|3||MEMCO make Pulse TIG Welding Machine||1 no.|
|1||7' Lathe Machine||2 nos.|
|2||5' Lathe Machine||3 nos.|
|3||6' Lathe Machine|
|4||Tool Post Grinder||1 no.|
|5||Pedestal Drilling Machine||1 no.|
|6||Pedestal Grinding Machine||1 no.|
Note: We carry out calibration periodically.
Strength of Organization
|1||Welder (NPC,BHEL,LLOYDS Approved)||3 nos.|
Type of Coatings
Alloys of Nickel and Cobalt, Fusibles and Non-Fusibles like Chromium Carbide, Boron Carbide, ceramics, cermets, oxides, etc. Pure Nickel, Chrome, Moly, Sn, Ti, S. S., Al, Cu, Monel, Inconel, Hastalloy, Polymer, etc.
We carry out non-destructive testing of each and every job to ensure quality (for blow holes, pin holes and cracks, etc.)
We use Powders and Fillers of following makes
|3||Wall Colomonoy||8||OM6 American|
Jobs undertaken :
|1||Pump Casing & Impeller Wear Rings||9||Extruder Screws|
|2||Shaft Sleeves||10||Valve Seats & Wedges|
|3||Bushing Diffusers||11||Motor Shafts|
|4||Balancing Discs & Counter Discs||12||Turbine Blades & Nozzles|
|5||Balancing Drums||13||Wire Drawing Rings, Pulleys & Dies|
|6||Drum Liners||14||Engine Parts|
|7||Heat Exchanger End Plates||15||Fly Wheels|
|8||Centrifuges||16||Crushers, Hammers & Cutting Knives, etc.|